Shop Hazards & Typical Incidents Shop hazards incidents can be avoided. An incident is defined as "any observable human activity sufficiently complete in itself to permit references and predictions to be made about the persons performing the act." (Whew!) Therefore, it is safe to say that incidents or accidents do not usually just happen; they happen for a reason and are usually due to unsafe acts or conditions. The following is a list of incidents that have typically led to employee accidents. This list focuses upon shop work, but of course there are many other unsafe acts, conditions, or work activities...

Metal Worker PPE for Hands and Eyes Metal workers drill, press, punch, cut, bend, shape, and fasten pieces of sheet metal to make construction and consumer products.  The most common injuries to metal workers are hand lacerations and eye injuries from metal pieces.  Proper use of personal protective equipment (PPE) can prevent these. Choose appropriate work gloves for the job task.  They should be well-fitted so they don’t get caught by moving or rotating machine parts.  The gloves should be flexible enough to allow your hands to move freely while holding stock materials and using tools.  They should be sturdy enough to...

Battery Charging - A Multitude Of Hazards! Explosive hydrogen….Acidic liquids and vapors….Electrical burns….Strains, sprains, hernias and compressed discs. All of these hazards arise when servicing, charging, or jumping the common lead-acid battery found in cars and trucks. The hazards can be minimized by following a few common sense safety rules. Eye Protection: First, always wear safety goggles or a face shield when working around a battery. Batteries contain corrosive acids that are capable of eating away metals. It takes just one droplet to cause serious eye damage. Just popping open the vent cap may throw out a droplet. A short or faulty...

Electrical Safety – How about your Workplace? (NIOSH), studies electrocutions occurring between 1982 and 1994. The NIOSH researchers analyzed 224 electrocutions that resulted in 244 workplace fatalities. The information they learned provides valuable lessons for everyone that works with or around electricity. Younger males die most often New hires need to take the most care. Construction workers had the highest percentage of electrocutions and other predominate industries included: transportation/communication/public utilities. Utility line workers (linemen) typically receive extensive training in electrical safety, yet they had the highest number of fatal injuries of linemen fatalities were caused by failure to use required...

Respirator Program Respirators and a written respirator program are required by OSHA whenever air contaminants are above the Permissible Exposure Level. A respirator program should include the following elements: ___ Physician's examination to determine the worker's capability of wearing a respirator ___ Program implementation and annual re-evaluations ___ Written standard operating procedures for the selection and use of respirators ___ Fit testing ___ Purchase of respirators and/or filters for each atmospheric need ___ Purchase of cleaning materials, filters, pre-filters, canisters and spare parts ___ Documented employee training on respirator use and limitations ___ Equipment inspection, cleaning, maintenance and storage procedures and records ___ Work-area monitoring to establish degree of exposure...

Steel Strapping Safety Steel strapping is a useful way to keep rolls of sheet metal from unwinding while it is being transported, and for binding or reinforcing wooden crates and other boxes that contain heavy objects. When these items reach their final destination, someone has to remove the steel banding. These metal straps can become dangerous weapons that will lash out when the bands are cut and the pressure is released. Keep the following things in mind: 1. Be sure to wear appropriate personal protective clothing and equipment. Safety glasses, a hard hat and safety shoes will help protect you if you...

Eye Injury Prevention Personal Protective Equipment  One thousand eye injuries occur in American workplaces every day. These injuries are responsible for over $3,000,000.00 annually in medical, lost production and workers' compensation costs!! Why are these injuries occurring? Three out of five injuries happen because the worker was not wearing any eye protection at the time of the accident. About 40% of the injured workers were wearing some type of eye protection, but it was the wrong kind and failed to protect adequately. The leading cause in this category is the lack of side shields. Accident studies reveal flying or falling objects and sparks...

Safety Eye Wear - For Sun & Shade The days of old style safety glasses are numbered. Today, you have a selection of protective eye wear that rivals the style of designer glasses. Employees can now select a style that is most flattering to their face. They also have a choice of different colors, protection factors and prices. When choosing "safety glasses" the primary consideration is to ensure that the glasses provide necessary impact protection and that they meet or exceed the ANSI Z87.1-1989 standard. Both frame and lens must meet this standard. The idea is to prevent flying and splashing objects...

Welding On Galvanized Metals One of the most significant health hazards in the welding process is the generation of fumes and gasses. Do you weld on galvanized metals? Zinc is the coating used on galvanized metals, and when you heat the metal, it produces vaporized metal droplets which are called fumes. This is the smoky haze which consists of fine particles of metals or silicates. When you breathe these fumes, they may work deeply into your lungs. The typical effect of breathing zinc fumes is metal fume fever. One or two hours or more after welding-without proper personal protection-you may experience severe...

Give New Co-Workers Your Support! Once the initial orientation to the company is over and the basic requirements of the job and the safety program have been covered, it's time to move the new employee into the work force and introduce the people he or she will be working with. Co-workers play an important role in getting the new person off to a good start. What is a veteran employee's role when it comes to orienting a new employee? Remember that new people are nervous to begin with - just starting a new job. They probably don't remember all the instructions they...