Machine Guards - Safety Requirements For Safeguards Placing and keeping machine guards on exposed machinery is a major step in preventing lacerations and amputations of body parts. It is also a requirement of State or federal OSHA Safety and Health Standards. In general, these standards explain guarding requirements in the following terms: Machines that have a grinding, shearing, punching, pressing, squeezing, drawing, cutting, rolling, mixing or similar action, including pinch points and shear points, whereas an employee comes within the danger zone, shall be guarded at the point of operation in a manner that provides protection for the employee. Keys, set...

Shop Hazards & Typical Incidents Shop hazards incidents can be avoided. An incident is defined as "any observable human activity sufficiently complete in itself to permit references and predictions to be made about the persons performing the act." (Whew!) Therefore, it is safe to say that incidents or accidents do not usually just happen; they happen for a reason and are usually due to unsafe acts or conditions. The following is a list of incidents that have typically led to employee accidents. This list focuses upon shop work, but of course there are many other unsafe acts, conditions, or work activities...

Shop Safety Checklist The following are common, important safety guidelines to remember when working in the shop environmen. Follow this shop safety checklist: Under no circumstances should unapproved people be allowed to use the shop equipment. Do not allow unauthorized persons to visit or loiter in the shop. Secure the shop when no one is present. It goes without saying that you should never leave a machine in operation while it is unattended. Check emergency equipment such as first aid kits, emergency lighting, fire extinguishers and eye wash stations monthly. Periodically check all hand tools, portable power tools and larger shop...

The Mighty Power Press Powerful metalworking machines, like a power press make punching a hole in sheet steel look as easy a punching holes in a sheet of paper. This equipment's bulk and power is one of the reasons that injuries from power presses are among the most common in metal working industries. Power presses come equipped with numerous safety devices such as guards, barriers, presence sensing devices, or two-hand trips-for very good reason. These machines are unforgiving. The injuries they cause are usually serious. Only ten manufacturing industries out of hundreds primarily use power presses, yet they have nearly 10% of...

Machine Guards If a machine has a part, function or process, which can cause injury, it needs a safeguard. Guards are installed on machinery to protect you and others from injury. This means that when a machine is in operation, its guards must be in place. A guard must never be bypassed or removed during use. If a guard is removed for machine cleaning or repairing, it must be put back into place before reuse or storage. Before beginning any work on a machine, check its moving parts to make sure that all guards are properly functioning and securely in place. Checking...

Die Setting Safety Die setting safety - Die setters set up, maintain, and operate presses and cutting machines used to form and cut metal, plastic and other materials into shapes for manufacturing. The die plate sets can be casting shapes, cutting implements, or press plates. Die plates are usually manually inserted into machinery and adjusted so the tooling will function properly and safely. Die setters require proper training and awareness of the hazards involved with this work. Most importantly, die setters must be familiar with the process and safety features of the machinery that they operate. When performing setup and maintenance on...

Hand Protection Hand Protection - Someone commented that the “hands and fingers are the instruments of the mind.” If that is true, it must become very difficult to be productive when your hands are injured or lost as a result of an accident. Whatever the construction craft, a worker must be able to use both hands in order to get the job accomplished. Guide for Discussion Causes of Hand Injuries: Inattention. Taking chances. Exposure to rough materials. Stacking of heavy materials (i.e., getting your hand or fingers caught between materials). Cut by sharp objects. Mashed (or hit by) tools. Burns. Caught in machinery. How...

Basic Machine Safety Basic machine safety is essential. It's tough to imagine modern society without machines hard at work all around us. New and improved machinery leads to increased productivity, higher quality, and more affordable production. But misused machines can be as harmful as they are helpful. Machines that cut metal can cut off fingers. Machines that punch through steel can punch through flesh. Such injuries can cause career-ending disabilities as well as severe pain and suffering. Be alert to these areas when working around or operating machinery: The point of operation: That is where the work of the machine takes place. It's...

Shop Safety Instructor Note: Perform a self-inspection prior to making a shop safety presentation. Look for anything that is out of place. Check against the Guide for Discussion for items to point out. Introduction: The safe work practices we do in our shop are often the same practices we take out of our shop and into our homes. What we want to talk about today is what makes shop safety a little different than what we normally do. Guide for Discussion Discuss in-shop procedures initiated to ensure that frequent and regular inspections are conducted to identify potential hazards in materials and equipment in the...

Lockout/Blockout Lockout-Blockout. If you operate, clean, service, adjust or repair machinery and equipment, be aware of the hazards to which you’re exposing yourself. Any powered equipment that could put you in danger is a hazard that can be prevented when lockout/blockout procedures are followed. Before working on or near energized equipment, visually inspect the work area to identify energy sources. Go through every step of the process to make sure accidental equipment activation won’t take you by surprise. If you identify an energy source, follow appropriate lockout/blockout procedures. Never touch or operate power-activated equipment unless you’ve been trained and are authorized...