OSHA Safety Manuals | welding
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Welding On Galvanized Metals One of the most significant health hazards in the welding process is the generation of fumes and gasses. Do you weld on galvanized metals? Zinc is the coating used on galvanized metals, and when you heat the metal, it produces vaporized metal droplets which are called fumes. This is the smoky haze which consists of fine particles of metals or silicates. When you breathe these fumes, they may work deeply into your lungs. The typical effect of breathing zinc fumes is metal fume fever. One or two hours or more after welding-without proper personal protection-you may experience severe...

Ventilation - An Important Aspect Of Welding Safety - The fumes produced in a welding operation can be hazardous to the welder or workers in the near vicinity. Reducing the exposure to fumes through an effective local exhaust or area ventilation system is the first line of defense in preventing discomfort or illnesses from toxic welding fumes. Respirators are another means of reducing exposure. This personal protective equipment should be considered a temporary process until more appropriate measures to control the exposure are in place. However, when the level of the exposure cannot be entirely eliminated by an exhaust ventilation system, some form...

What You Need To Know About Welding & Cutting Protecting yourself when performing welding operations depends on your understanding of the hazards involved and the proper way to control them. Control of welding hazards includes avoiding eye injury, respiratory protection, ventilation of the work area, protective clothing and having safe equipment to use. Eye hazards include exposure to ultraviolet and infrared light. Welders and their helpers should wear filter glasses with shades ranging from 2 to 14, depending on the type of welding being done, to protect their eyes. Unless a welding arc is behind a screen, not only the welder, but...

Warning: Welding May be Hazardous to your Health You’ve heard the expression, “You are what you eat.” Well, with welding, one could say you are what you breathe. Welding smoke is a complex mixture of very small, condensed solids (fumes) and gases. The base and filler metals, fluxes, coatings, and shielding gases all contribute. Even chemical changes to the surrounding atmosphere from the intense radiation and heat can add to the mix. The effects of welding smoke on a person will depend on the particular components of the smoke and how much of it the welder breathes. Some effects may occur shortly after...

Arc Welding Safety Arc welders use a powerful electric arc to make and repair plain, coated, or treated metal items. Welders can be stationary, electric powered or portable, diesel/gas powered. Install electric-powered arc welders to code. Ground equipment and place it on an independent circuit with the correct-sized fuse or circuit breaker. Overloading circuits or improper installation can lead to fire, a ground fault, or equipment failure. Mount a safety disconnect switch near the user work area. Operate diesel/gas powered arc welders in well-ventilated areas to control combustion fumes. Do not add fuel to the engine while it is running or near...

Auto Body Work Repairing auto body damage requires sanding, grinding, and sometimes welding to repair the vehicle before it can be refinished. Get training in collision repair. Know the techniques and tools to complete bodywork. Review the Safety Data Sheets (SDS) for the chemicals you use to identify the personal protective equipment (PPE) to wear and how to mix and use materials properly. Eye injuries are common in auto body shops. Always wear eye protection when you are grinding, sanding, welding, and painting. Safety eyeglasses, goggles, and/or shields can protect your eyes from flying particles, sparks, and splashes. Grinding and sanding the paint off...